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Legal requirements & responsibilities

Why PAT testing has legal teeth

There is no law that names 'PAT testing' directly, but the Electricity at Work Regulations 1989 require every employer to maintain electrical equipment so it does not cause danger, so far as is reasonably practicable. The Health and Safety at Work etc. Act 1974 sits above this as the general duty of care on employers to keep staff and visitors safe. PAT testing (in-service inspection and testing to IET Code of Practice, currently 5th Edition) is simply the recognised, practical way of proving that duty has been met.

Key legislation to know by name

  • Electricity at Work Regulations 1989 (EAWR) - the core duty: maintain systems to prevent danger.
  • Health and Safety at Work etc. Act 1974 (HASAWA) - general employer/employee duties.
  • Management of Health and Safety at Work Regulations 1999 - requires suitable and sufficient risk assessment, which drives testing frequency.
  • Provision and Use of Work Equipment Regulations 1998 (PUWER) - work equipment (including electrical) must be suitable, maintained and inspected.
  • IET Code of Practice for In-Service Inspection and Testing of Electrical Equipment (5th Edition) - not law itself, but the recognised industry guidance; following it demonstrates compliance.

Whose job is it

The 'duty holder' is normally the employer or person in control of the premises (e.g. landlord for rented equipment). They must ensure competent persons carry out testing - competence means the right training, knowledge and experience, not necessarily a specific qualification, though City & Guilds 2377 evidences it.

Risk-based approach, not fixed intervals

There are no legally fixed testing intervals. The HSE and IET Code of Practice both push a risk-based approach: frequency depends on the type of equipment, environment and usage (e.g. a construction site 110V tool needs checking far more often than an office desk lamp). The old 'every 12 months for everything' idea is a common myth and a common exam trap.

Records and common mistakes

  • Records of inspection and testing should be kept, but there is no legal requirement to label every item 'PAT tested' - labelling is good practice, not law.
  • A 'pass' label does not remove the duty to maintain equipment; damage must still be acted on immediately.
  • Confusing PUWER (work equipment generally) with EAWR (specifically electrical danger) is a frequent slip - know which regulation covers which duty.
  • Remember competence is about the individual doing the test, not the employer simply owning a PAT tester.
  • The Electricity at Work Regulations 1989 (EAWR) require employers to maintain electrical systems to prevent danger, so far as is reasonably practicable.
  • The Health and Safety at Work etc. Act 1974 (HASAWA) places the overarching general duty of care on employers.
  • There is no UK law that names 'PAT testing' or sets fixed legal testing intervals.
  • The IET Code of Practice for In-Service Inspection and Testing of Electrical Equipment (5th Edition) is the recognised industry guidance, not statute.
  • The Management of Health and Safety at Work Regulations 1999 requires a suitable and sufficient risk assessment, which should set testing frequency.
  • PUWER 1998 covers the suitability, maintenance and inspection of work equipment, including electrical items used at work.
  • Testing frequency must be risk-based, considering equipment type, environment and how often it is used, not a blanket 12-month rule.
  • The duty holder (employer or person in control of the premises) is legally responsible for ensuring competent testing takes place.
  • A competent person needs sufficient training, knowledge and experience; C&G 2377 is evidence of competence, not a legal requirement.
  • Keeping test records is good practice for demonstrating compliance, but labelling every item is not itself a legal requirement.
  • A pass label does not remove the ongoing duty to maintain equipment between tests.
  • Landlords or persons in control of let premises can become the duty holder for equipment they supply.
Which regulation is the core legal basis for PAT testing?
The Electricity at Work Regulations 1989 (EAWR) - employers must maintain electrical systems to prevent danger.
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Does UK law set fixed PAT testing intervals?
No - there are no legally fixed intervals; testing frequency should be risk-based.
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What Act gives the general employer duty of care underpinning PAT testing?
The Health and Safety at Work etc. Act 1974 (HASAWA).
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What is the IET Code of Practice's legal status?
It is recognised industry guidance, not statute, but following it demonstrates compliance with EAWR.
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Which regulations require a risk assessment that drives testing frequency?
The Management of Health and Safety at Work Regulations 1999.
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What does PUWER 1998 cover?
The suitability, maintenance and inspection of work equipment generally, including electrical equipment used at work.
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Who is the 'duty holder' for PAT testing?
The employer or person in control of the premises where the equipment is used.
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What defines a 'competent person' for testing?
Sufficient training, knowledge and experience - not necessarily a specific formal qualification.
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Is it a legal requirement to label every tested item?
No - labelling is good practice for demonstrating maintenance, not a specific legal requirement.
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Common exam myth about testing frequency?
That everything must be tested every 12 months - actually frequency must be risk-based per item and environment.
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Does a pass label remove the duty to maintain equipment afterwards?
No - the duty to maintain equipment and act on damage continues regardless of a previous pass.
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Which edition of the IET Code of Practice is current?
The 5th Edition (In-Service Inspection and Testing of Electrical Equipment).
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What is the difference in focus between EAWR and PUWER?
EAWR focuses specifically on preventing electrical danger; PUWER covers work equipment suitability and maintenance more broadly.
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Who can become the duty holder for rented equipment?
The landlord or person in control of the premises supplying the equipment.
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Classes of equipment & construction

What PAT actually covers

Portable Appliance Testing (PAT) applies to electrical equipment that is not fixed wiring. Under the IET Code of Practice (5th Edition) equipment is grouped by how it's connected and moved, because that dictates the risk and the test regime.

The main classes

  • Class I: has a metal (or accessible conductive) casing earthed via the plug's earth pin. Relies on the earth connection for safety, so it MUST have an earth continuity test and insulation resistance test. Typical examples: kettles, toasters, metal-cased drills.
  • Class II (double insulated): no earth pin required, marked with the double-square symbol. Protection comes from two layers of insulation, not earth. No earth continuity test needed - only insulation resistance (and often just a visual/functional check). Examples: hairdryers, most modern power tools, phone chargers.
  • Class III: powered by SELV (Safety Extra Low Voltage), normally 50V AC or below or 120V DC, fed from a safety isolating transformer. Lowest risk class - usually only needs a visual inspection and a check the SELV source is correctly rated.

Equipment categories by mobility

  • Portable: under 18kg and designed to be moved while in use or between uses (kettle, drill).
  • Movable: over 18kg but has wheels/castors or can be moved (photocopier on wheels, vending machine).
  • Hand-held: held in the hand during normal use (hairdryer, iron) - highest risk, needs more frequent testing.
  • Stationary: fixed in position during use, not portable (large printer, washing machine).
  • Fixed: permanently attached (extractor fan) - often verged into fixed wiring inspection instead.
  • IT equipment: computers, monitors, servers - usually Class I or II, lower risk if double insulated.

Common mistakes

  • Assuming Class II never needs testing - it still needs visual inspection and usually insulation resistance.
  • Confusing 'portable' (weight/mobility definition) with the general term 'portable appliance testing' (which covers ALL classes/categories, not just portable ones).
  • Forgetting extension leads and multi-way adaptors count as Class I equipment and need earth continuity testing.
  • Mixing up Class III's SELV limit - remember 50V AC / 120V DC, not mains voltage stepped down slightly.

Why it matters for the exam

Expect questions asking you to identify the class from a symbol or description, match the correct test to the class, and categorise equipment by mobility. Know the double-square symbol for Class II and the SELV voltage limits for Class III cold.

  • Class I equipment relies on an earthed metal casing and MUST have earth continuity plus insulation resistance testing.
  • Class II equipment is double insulated, marked with the double-square symbol, and needs no earth continuity test.
  • Class III equipment runs on SELV - 50V AC or below, or 120V DC - via a safety isolating transformer.
  • Portable equipment is defined as under 18kg and intended to be moved while in use or between uses.
  • Movable equipment is over 18kg but fitted with wheels or castors, or otherwise capable of being moved.
  • Hand-held equipment is held in the hand during normal use and generally needs the most frequent testing.
  • Stationary equipment stays in one position during use but is not permanently fixed.
  • Fixed equipment is permanently connected and is usually assessed under fixed wiring inspection, not standard PAT.
  • Extension leads and multi-way adaptors are treated as Class I and require earth continuity testing.
  • IT equipment such as computers and monitors is typically Class I or Class II depending on casing material.
  • The IET Code of Practice (5th Edition) is the current authority defining these classes and categories.
  • Class II items still need a visual inspection and usually insulation resistance testing, just not earth continuity.
What defines Class I equipment?
Metal casing earthed via the plug's earth pin - relies on the earth for safety.
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What tests are mandatory for Class I equipment?
Earth continuity test and insulation resistance test.
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What symbol identifies Class II equipment?
The double-square (double insulated) symbol.
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Does Class II equipment need an earth continuity test?
No - it has no earth pin, protection comes from double insulation instead.
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What voltage defines Class III (SELV)?
50V AC or below, or 120V DC, fed from a safety isolating transformer.
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What weight and mobility define 'portable' equipment?
Under 18kg and designed to be moved while in use or between uses.
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What defines 'movable' equipment?
Over 18kg but fitted with wheels/castors or otherwise able to be moved, e.g. a photocopier on castors.
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What defines 'hand-held' equipment?
Equipment held in the hand during normal use, such as a hairdryer or iron - needs frequent testing.
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What defines 'stationary' equipment?
Equipment that stays in one position during use but isn't permanently fixed, e.g. a large printer.
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How should extension leads and multi-way adaptors be classed?
As Class I - they require earth continuity testing even though this is often overlooked.
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What is a common exam mix-up regarding Class II?
Assuming it needs no testing at all - it still needs a visual inspection and usually insulation resistance.
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Which class of equipment generally needs the least testing?
Class III (SELV) - usually just a visual check and confirmation the safety source is correctly rated.
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What code of practice defines these classes and categories?
The IET Code of Practice for In-service Inspection and Testing of Electrical Equipment (5th Edition).
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Give an example of Class I equipment.
A metal-cased kettle, toaster, or drill.
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Give an example of Class II equipment.
A modern double-insulated power tool or phone charger.
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Frequency of inspection

Why frequency matters

The frequency of inspection and testing for electrical equipment is NOT fixed by law. The Electricity at Work Regulations 1989 simply says equipment must be maintained to prevent danger. HSE guidance and the IET Code of Practice for In-Service Inspection and Testing of Electrical Equipment give suggested initial intervals, which the duty holder then adjusts using risk assessment.

The core principle

A competent person sets the interval based on:

  • The type of equipment (fixed, movable, portable, hand-held, cable, extension lead)
  • The environment it is used in (office, workshop, construction site, outdoors)
  • How often and how roughly it is used
  • Its past test and repair history
  • Manufacturer's guidance

There is no single correct number for all equipment. A candidate who quotes one interval for everything has misunderstood the syllabus.

Typical suggested intervals (guidance only, not law)

  • Battery-operated or low-voltage equipment (under 50V AC): little or no routine testing needed
  • Extra low voltage equipment: user checks generally sufficient
  • IT equipment (Class I) in a low-risk office: combined inspection and test every 2 to 4 years, or user checks plus formal visual inspection may suffice
  • Class II handheld equipment in an office: visual inspection every 2 to 4 years
  • Equipment used in a workshop or light industrial setting: combined inspection and test every 12 months
  • 110V construction site tools: combined inspection and test every 3 months, with a visual check before each use
  • Hire equipment: tested before each hire

User checks and formal visual inspections

User checks (before use) and formal visual inspections (by a trained person, no test equipment) both happen far more often than combined inspection and testing. Many faults are caught by these two steps alone, so testing intervals can often be longer than people assume.

Risk-based review

Intervals are not fixed forever. If test records show a high fail rate, or the environment changes (equipment moved to a harsher location), the interval should be shortened. Conversely, a strong pass history over several test cycles can justify extending it.

Common mistakes

  • Believing PAT testing is a legal requirement with mandatory annual intervals — it is not
  • Applying the same interval to every equipment class regardless of risk
  • Forgetting that construction site 110V tools need much shorter intervals than office IT kit
  • Ignoring the value of user checks and visual inspections as part of the overall regime
  • Not adjusting the interval after reviewing fail-rate data
  • No law sets a fixed PAT testing interval — the Electricity at Work Regulations 1989 only require equipment be maintained to prevent danger
  • The IET Code of Practice and HSE guidance provide suggested intervals, not mandatory ones
  • A competent person sets intervals based on equipment type, environment, usage, and history
  • 110V construction site power tools: suggested combined inspection and test every 3 months
  • Workshop or light industrial Class I equipment: suggested combined inspection and test every 12 months
  • Low-risk office IT equipment: suggested interval of every 2 to 4 years, sometimes user checks alone suffice
  • Extra low voltage equipment (under 50V AC) generally needs no routine testing
  • Hire equipment should be tested before each hire
  • User checks (before use) and formal visual inspections happen more frequently than full combined testing
  • A high fault rate in test records should shorten the next interval; a consistent pass record can justify extending it
  • Battery-powered equipment is generally excluded from routine PAT testing
  • Environment change (e.g. equipment moved to a harsher site) should trigger a review of the testing interval
Does UK law set a fixed interval for PAT testing?
No. The Electricity at Work Regulations 1989 only require maintenance to prevent danger; intervals come from HSE/IET guidance, not statute.
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What document gives suggested inspection and testing intervals?
The IET Code of Practice for In-Service Inspection and Testing of Electrical Equipment, alongside HSE guidance.
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Suggested test interval for 110V tools on a construction site?
Every 3 months (combined inspection and test), with a visual check before each use.
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Suggested test interval for Class I equipment in a workshop setting?
Every 12 months.
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Suggested test interval for low-risk office IT equipment?
Every 2 to 4 years; user checks and visual inspection may reduce the need for formal testing.
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What five factors should a competent person use to set an interval?
Equipment type, environment, frequency/roughness of use, test history, and manufacturer guidance.
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When should hire equipment be tested?
Before each hire.
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Do battery-operated or extra low voltage items need routine PAT testing?
Generally no, or very little — under 50V AC equipment is largely excluded from routine testing.
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What are the two lower-cost checks that happen more often than full testing?
User checks (before use, by the operator) and formal visual inspections (by a trained person, no test equipment).
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If test records show a high failure rate, what should happen to the interval?
It should be shortened.
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If pass rates are consistently high over several cycles, what can happen to the interval?
It can be extended, based on risk assessment.
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What triggers a review of an equipment's testing interval besides scheduled dates?
A change in environment or use (e.g. equipment moved to a harsher or higher-risk location).
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True or false: the same testing interval should apply to all equipment types.
False — intervals are risk-based and vary by equipment class, environment and usage.
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User checks & formal visual inspection

What is the user check?

Every piece of portable electrical equipment should get a quick user check before each use. This isn't a formal test, it's a simple visual look-over done by the person using the equipment, not a competent person or PAT technician. No paperwork or recording is normally required, though some organisations do log it.

What the user is looking for

  • Damage to the flex or cable, especially where it enters the plug or the equipment
  • Cuts, fraying, cracking or perishing of the outer sheath
  • Signs of overheating, scorching or burn marks on the plug or casing
  • The plug itself: cracked casing, bent or loose pins, missing or wrong fuse
  • Loose parts, damaged casing, or the case not closing properly
  • Non-standard joints, taped repairs, or unauthorised repairs to the cable
  • Signs the equipment has been used somewhere unsuitable, like wet or dusty conditions it isn't rated for

If anything looks wrong, the equipment must be taken out of use immediately, labelled, and reported. Never used and hope for the best.

Formal visual inspection

This is a step up from the user check. It's carried out by a competent person, more thorough, and it IS recorded, usually with a pass or fail entered on a register or asset log. It covers everything the user check does, plus opening the plug if it's not a moulded-on type.

Extra checks in a formal visual inspection

  • Correct fuse rating fitted for the appliance
  • Cable correctly terminated, with no bare conductor showing, and the outer sheath gripped by the cord clamp
  • Internal wiring: conductors are secure, and green/yellow earth wire is longer than live and neutral inside the plug (so it's the last to pull free under strain)
  • Signs of internal overheating, discolouration, or damage to internal components
  • Equipment rating label matches how it's actually being used
  • Suitability of equipment and cable for its environment (IP rating, cable type)

Frequency and combined-inspection principle

Guidance (IET Code of Practice) gives suggested intervals depending on equipment risk and environment, but there is no fixed legal frequency. A formal visual inspection is done before an electrical test, and a good proportion of equipment (most failures, around 90-95%) are caught by visual inspection alone, without any instrument test at all. This is why visual inspection is the single most important part of the whole PAT process.

Common mistakes

  • Skipping the visual check and going straight to the instrument test
  • Not opening a rewireable plug during formal inspection
  • Missing damage hidden under cable grips or strain relief
  • Assuming a pass on the tester means the visual inspection can be skipped
  • Failing to remove faulty equipment from service immediately
  • A user check is done by the equipment user before each use, is purely visual, and is not normally recorded
  • A formal visual inspection is done by a competent person, is more thorough, and the result IS recorded
  • Formal visual inspection includes opening a rewireable plug to check fuse rating, terminations and earth wire length
  • The earth (green/yellow) conductor inside a plug must be longer than live and neutral so it disconnects last under strain
  • Around 90-95% of faults are detectable by visual inspection alone, without any instrument testing
  • Faulty equipment found at any check must be taken out of use immediately and labelled or reported
  • Visual inspection is always carried out before a combined inspection and test
  • Signs to check include damaged flex, cracked plug casing, scorch marks, wrong or missing fuse, and loose casing
  • There is no single fixed legal interval for user checks or formal visual inspections; frequency is risk-based per the IET Code of Practice
  • Non-standard joints or taped cable repairs are a fail item at formal visual inspection
  • The equipment's rating label and stated use must match its actual working environment

Combined inspection & testing

What is combined inspection and testing?

Combined inspection and testing is the standard PAT procedure: every appliance gets a formal visual (and where relevant instrumental) inspection FIRST, then electrical tests are carried out. Inspection catches most faults, testing confirms what inspection cannot see.

Why inspection comes first

Around 90-95% of faults found during PAT are picked up by visual inspection alone - damaged cable, cracked casing, wrong fuse rating, missing cord grip, signs of overheating. Testing without inspecting first is bad practice: you might electrically test a unit with a visibly split plug top and miss the obvious danger, or the fault could make the instrument test meaningless.

The inspection stage

  • Check the plug: correct fuse rating, terminals tight, no damaged pins, no signs of overheating or burning.
  • Check the flexible cable: no cuts, abrasion, kinks or exposed conductors; adequate length and correctly routed.
  • Check the cord grip/anchorage: cable held securely so no strain reaches the terminals.
  • Check the casing: no cracks, no missing screws, no evidence of misuse or unauthorised repair.
  • Check the environment and suitability of the equipment for its use (e.g. IP rating for wet areas).
  • Confirm the equipment class (Class I or Class II) - this dictates which electrical tests are required.

The testing stage (after inspection passes)

  • Earth continuity (Class I only) - low resistance path from plug earth pin to accessible metal parts.
  • Insulation resistance - checks insulation between live conductors and earth/casing is sound.
  • Or an alternative to insulation resistance: touch current / substitute leakage test, useful for sensitive electronic equipment.
  • Functional check - does the equipment actually switch on and operate correctly.
  • Polarity check - confirms live, neutral and earth are correctly connected within the plug and lead.

Recording the result

A combined result is only a PASS if BOTH the inspection and every required test are satisfactory. If inspection fails, the item should be failed and taken out of use - you do not need to proceed to testing a visibly dangerous item, though many competent persons will still test to gather full fault data before repair.

Common mistakes

  • Skipping inspection and going straight to the test instrument - misses the majority of real-world faults.
  • Testing a faulty-looking item as if it were fine because the instrument gave a numeric pass.
  • Not matching the test regime to equipment class - trying to earth continuity test a Class II item is wrong, Class II has no earth.
  • Failing to record BOTH inspection and test outcomes separately on the register, not just a single tick.
  • Using the wrong test lead or not zeroing/nulling the lead resistance before earth continuity testing.
  • Combined inspection and testing = formal visual inspection ALWAYS carried out before any electrical test.
  • Roughly 90-95% of all PAT faults are found by visual inspection alone, not by instrument testing.
  • A PASS result requires BOTH inspection and every applicable test to be satisfactory - one failure fails the whole item.
  • Class I equipment requires an earth continuity test in addition to insulation resistance; Class II does not, as it has no earth conductor.
  • Insulation resistance testing checks the integrity of insulation between live parts and earth or exposed casing.
  • Touch current (substitute leakage) testing is an accepted alternative to insulation resistance, often used for sensitive electronic equipment.
  • The functional check confirms the appliance actually operates correctly, not just that it passes electrical tests.
  • A polarity check confirms live, neutral and earth conductors are correctly terminated in the plug.
  • Cord grip/anchorage must hold the cable so no mechanical strain is transferred to the internal terminals.
  • If an item fails visual inspection it should be taken out of service - it does not need to pass an instrument test to be failed.
  • Inspection covers plug condition, cable condition, casing condition, cord grip, environment suitability and equipment class.
  • Both inspection findings and test readings must be recorded separately on the register, not combined into a single tick box.
What are the two stages of combined inspection and testing, and which comes first?
Visual inspection first, then electrical testing - inspection is always done before testing.
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What percentage of PAT faults are typically found by visual inspection alone?
Around 90-95% of faults.
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What result is recorded if inspection passes but one required test fails?
An overall FAIL - both inspection and all applicable tests must pass for a combined PASS.
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Which class of equipment requires an earth continuity test?
Class I equipment only - Class II has no earth conductor so no earth continuity test applies.
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What does the insulation resistance test check?
That the insulation between live conductors and earth/exposed metal casing is sound and has not broken down.
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What is an accepted alternative to insulation resistance testing on sensitive electronic equipment?
A touch current (substitute leakage) test.
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What five main things should be checked during the visual inspection stage?
Plug condition, flexible cable condition, cord grip/anchorage, casing condition, and suitability of equipment/environment (plus equipment class).
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What does the functional check confirm?
That the equipment switches on and actually operates correctly.
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What does a polarity check confirm?
That live, neutral and earth conductors are correctly connected within the plug and flex.
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Why should a visibly damaged item not proceed straight to instrument testing being called a pass?
Because a numeric instrument pass does not override a visual fault - the item must fail overall if inspection identifies a defect.
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What is the purpose of a cord grip/anchorage check?
To ensure the cable is held securely so no strain is transferred to the internal terminal connections.
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Why is testing without inspecting first considered bad practice?
Because inspection catches the majority of faults and a hidden or visible defect could make the electrical test result misleading or the test itself unsafe to perform.
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What must be recorded on the PAT register after a combined inspection and test?
Both the inspection findings and the individual test readings, recorded separately, not just a single overall tick.
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Name two common mistakes made during combined inspection and testing.
Skipping the visual inspection and testing straight away; and applying an earth continuity test to Class II equipment by mistake.
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Records & remedial action

Why records matter

Portable Appliance Testing isn't just poking a probe into a socket - it's a legal and safety paper trail. Under the Health and Safety at Work Act 1974, the Electricity at Work Regulations 1989, and PUWER, employers must show 'suitable and sufficient maintenance' of electrical equipment. HSE guidance (INDG236, HSG107) and the IET Code of Practice for In-Service Inspection and Testing of Electrical Equipment (5th Edition) set the accepted best practice, but they are NOT law themselves - they're the evidence you'd point to in court.

What a record must include

  • Unique asset ID or serial number, matching the label on the appliance
  • Appliance description and location
  • Class of equipment (Class I or Class II) and visual inspection result
  • Test results: earth continuity (ohms), insulation resistance (megohms), leakage/touch current, and for Class I - polarity/earth bond value
  • Pass or fail decision, date tested, tester's name, and next test due date
  • The specific test instrument used (make/model/serial - useful for calibration traceability)

Remedial action on a fail

  • A failed appliance must be immediately taken out of service - label it 'DO NOT USE' or remove the plug
  • Never allow a failed item to be reused until repaired and RE-TESTED as new (full sequence again)
  • Record the fault found (eg damaged flex, low insulation resistance) and the remedial action taken (repair, plug replacement, or disposal)
  • If disposed of, note that on the register too - don't leave a dangling record with no closure
  • Minor issues like a cracked plug top can sometimes be fixed on the spot, but the item still needs re-testing before return to service

Record keeping and retention

  • Records can be paper or electronic (asset-register software, barcode/RFID linked) - both are acceptable
  • No fixed legal retention period is set in law, but best practice is to keep records for at least the life of the equipment, or long enough to demonstrate a consistent maintenance history (commonly 5+ years)
  • Records should be readily available for inspection by HSE, insurers, or clients
  • A test label on the appliance itself (with date and next-due date) is good practice but is NOT a substitute for the full written record

Common mistakes

  • Skipping the 'next test due' field, so nothing prompts a re-test
  • Recording only 'pass/fail' with no actual readings - useless for trend analysis (eg insulation resistance slowly dropping over years)
  • Continuing to use a failed item 'just this once'
  • Losing traceability between the physical asset label and the written/digital record
  • Assuming a fixed legal retest interval exists - it doesn't; intervals are risk-based (see the separate frequency/intervals topic)
  • A test record must include asset ID, class of equipment, visual result, numerical readings (earth continuity, insulation resistance), pass/fail, tester name, date, and next due date
  • The IET Code of Practice (5th Edition) is best-practice guidance, not law - the legal duty comes from the EAWR 1989 and HSWA 1974
  • A failed appliance must be immediately removed from service and labelled or isolated - never left available for use
  • A repaired item must undergo the FULL test sequence again before being returned to service, not just a quick recheck
  • There is no fixed statutory retention period for PAT records - best practice is to retain for the working life of the equipment
  • Records may be kept on paper or electronically (asset-register software) - both are legally acceptable formats
  • A test label on the appliance is good practice but does not replace the full written test record
  • Recording only pass/fail without the actual numerical readings loses the ability to spot deteriorating trends
  • If a failed appliance is scrapped, the disposal must be noted on the record to close the asset's history
  • Test records should show which test instrument (with serial number) was used, supporting calibration traceability
  • HSE guidance documents INDG236 and HSG107 outline what 'suitable and sufficient maintenance' looks like in practice
What five things must a PAT record always include?
Asset ID, equipment class, visual inspection result, numerical test readings, pass/fail decision, date, tester name and next due date
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What must happen immediately to a failed appliance?
It must be taken out of service straight away and labelled 'DO NOT USE' or have the plug removed
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Can a repaired appliance go straight back into use?
No - it must go through the full test sequence again as if new before being returned to service
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Is the IET Code of Practice a legal requirement?
No, it is best-practice guidance; the legal duty comes from the Electricity at Work Regulations 1989 and HSWA 1974
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How long must PAT records be kept by law?
There is no fixed statutory period - best practice is to keep them for the working life of the equipment
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Are electronic PAT records acceptable?
Yes, electronic or asset-register software records are just as valid as paper records
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Does a pass label on the appliance replace the written record?
No - the label is good practice but the full written or electronic record must still be kept
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Why record actual readings instead of just pass/fail?
So you can track trends, eg insulation resistance gradually falling over successive tests, before it becomes a fail
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What should be recorded if a failed item is scrapped rather than repaired?
The disposal must be noted on the record to close out that asset's history
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What two HSE documents are commonly referenced for maintenance duty?
INDG236 and HSG107
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What is meant by 'suitable and sufficient maintenance'?
The legal standard under HSWA/EAWR requiring electrical equipment to be kept safe through appropriate inspection, testing and record keeping
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What information about the test instrument should appear in records?
The make, model and serial number of the tester used, supporting calibration traceability
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What is a common mistake with the 'next test due' field?
Leaving it blank or skipping it, so there's no prompt to schedule the re-test
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